Misc 510 modifications

Due to a different, thicker radiator, space between the mechanical fan and the radiator became a premium. I was able to gain the added clearance by mounting the fan on the back portion of the fan clutch vs. the front part. However this put the fan into conflict with the front pulley. However, since I only use the rearmost pulley row (it runs the water pump and alternator, the others are for A/C and power steering), I simply picked up an aftermarket aluminum underdrive front pulley and had the front pulley row machined off.

As an added bonus, the stock pulley is 13lbs, the aluminum one is perhaps two.

FanMod1.jpg (53646 bytes) PulleyMod1.jpg (124569 bytes)

Another view. The radiator is not 100% set in this picture, it will move forward another 1/2in or so

Intercooler box work with intercooler removed. Gives a good view of how the pipes are sealed (Aug 2012)

(Aug 2012)

(Aug 2012)

With intercooler

Another view with intercooler
Video